How to prevent weighbridge fraud and errors

Short answerWeighbridge losses usually come from manual entry, tare manipulation, repeated weighments of the same vehicle and unrecorded vehicles. The main controls are automatic weight capture from the indicator, validated tare records, camera snapshots for each weighment, a link between every weighment and an order, and exception reports reviewed daily.

Common patterns and controls

PatternControl
Manual weight entry errorsAutomatic capture from the indicator
Tare manipulationStored tare history with tolerance alerts
Same vehicle weighed twiceVehicle and trip validation
Weighment without an orderMandatory link to purchase or sales order
Disputed weightsCamera snapshot per weighment

Daily exception review

  • Tare outside tolerance
  • Unusually short time between weighments
  • Manual overrides and who made them
  • Weighments without matching gate entry

Frequently asked

Can the weighbridge connect to our ERP?

Yes. Smart Steel ERP's weighbridge module posts weighments directly to stock, purchase and dispatch.

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